Product Overview
The Latex Gloves Air Pressure Testing Machine is a state-of-the-art solution designed to ensure the quality and safety of disposable natural latex gloves. By utilizing advanced air pressure detection technology, this machine automatically identifies defects such as pinholes, tears, and foreign inclusions, ensuring compliance with medical-grade standards. Its modular design, high precision, and user-friendly interface make it an indispensable tool for glove manufacturers, laboratories, and quality control centers worldwide.
Application
- Primary Use: Defect detection (pinholes, leaks, foreign particles) in natural latex gloves, including:
- Medical surgical gloves (anatomically shaped, sizes 6.0–9.0)
- Examination gloves for healthcare and industrial sectors.
- Industries Served:
- Medical device manufacturing
- Preventive medicine laboratories
- Pharmaceutical and cleanroom environments
- Industrial safety equipment production
Compliance Standards
- TU BY 400031289.134-2022: Certified for medical surgical gloves.
- ISO 13485: Compliant with medical device quality management systems.
- CE Marking: Meets EU safety, health, and environmental requirements.
- ASTM D5151: Standard for defect detection in protective gloves.
Product Advantages
- High Efficiency & Throughput
- Completes air pressure tests in 20 seconds per glove, achieving a peak capacity of 4,800 gloves/hour (80 pcs/min).
- Designed for continuous duty operation, ensuring uninterrupted production in 24/7 industrial environments.
- Precision Control & Adaptability
- Adjustable speed (30–90 RPM) to match diverse testing requirements and operator skill levels.
- Variable glove size adaptation (sizes 6.0–9.0) with steep-sloped cup rings for pinhole detection near bead areas.
- High clamping power ensures tight sealing to prevent false leakages during testing.
- Advanced Defect Detection
- Built-in super-bright LED lights highlight dirt marks, lumps, and weak spots for visual inspection.
- Dual air receivers separate clamping and inflation processes, enhancing detection accuracy.
- Energy-Saving & Cost-Effective
- Low power consumption (0.75 kW) reduces operational costs, supported by frequency converter-driven motors.
- Optimized air usage with 1.2 L/min consumption per unit (adjustable for multi-machine setups).
- User-Friendly Design
- Intuitive touchscreen interface with multi-language support (including Russian) simplifies operation.
- Sliding panel cabinet design allows single-technician maintenance, minimizing downtime.
- Safety & Compliance
- Built-in grounding resistance (<4Ω) and overpressure protection ensure safe operation.
- IP44-rated electrical cabinets protect against dust and moisture in industrial settings.
- Complies with CE, ISO 13485, and ASTM D5151 standards for medical and protective gloves.
- Durability & Stability
- Robust construction (800 kg weight) ensures stability during high-speed operation.
- Superior materials resist corrosion and wear, extending service life to 10+ years.
- Software & Integration
- Compatible with Windows 98SE/XP/7 for seamless data logging and process monitoring.
- Remote control system enables real-time adjustments and diagnostics (Russian/English UI).
- Modular & Scalable
- Modular testing units (2-row horizontal layout) allow easy expansion or reconfiguration.
- Automatic data storage with cloud integration for traceability and quality control.
Parameter Teknik
| Parameter | Specification |
|---|
| Dimensions (L×W×H) | 2400mm × 2300mm × 1400mm |
| Berat | 800 kg |
| Power Consumption | 0.75 kW |
| Electrical Requirements | 380V/220V, 50Hz, 3-phase 5-wire system, 1.5 kW |
| Air Supply | Dry, clean air at 0.45-0.7 MPa, consumption 1.2 L/min (single unit) |
| Air Consumption | Single unit: 1.2 L/min; Multi-unit: 1.2 × 0.7 × N L/min (N = unit quantity) |
| Testing Speed | Adjustable 30-90 RPM |
| Response Time | 20 seconds per test |
| Grounding Resistance | <4Ω |
| Testing Capacity | 4,800 gloves/hour (80 pcs/min) |
| Detection Accuracy | ≥95% (False positive: ≤3% for qualified gloves, ≤2% for defective) |
| Minimum Detectable Hole | ≥0.25mm (flat natural state) |
| Installed Power | 1.5 kW |
| Control Interface | English remote system (Default) |
| Protection Rating | IP44 (electrical cabinets) |
Product Configuration
- Core Components:
- Modular testing units (2 rows horizontally arranged)
- Unified automation control system with Russian UI
- Emergency stop system and fault alarm indicators
- Light inspection modules for defect visualization
- Included in Delivery:
- Control cabinets with Russian-labeled buttons
- Cables, mounting materials, and cable trays
- 12-month spare parts kit (gears, belts, seals)
- Initial lubricants and 6-month consumables
- Multilingual technical documentation (Customlized)
Operation Method & Precautions
Operation Steps:
- Manual Loading: Place gloves into the testing zone.
- Automatic Inspection: Machine applies air pressure to detect leaks and defects.
- Light Indication: Defects are marked via LED signals (red/green for reject/accept).
- Sorting: Automatically separates qualified and defective gloves.
- Data Logging: Stores test results for traceability.
Key Precautions:
- Power Requirements: Ensure stable 380V/220V supply with grounding resistance <4Ω.
- Air Quality: Use dry, oil-free compressed air (dew point ≤-40°C).
- Maintenance: Regularly clean sensors and replace consumables (every 6 months).
- Safety: Train operators on emergency stop procedures and avoid unauthorized adjustments.
Penafian: Konten di atas hanya untuk referensi dan komunikasi antara orang dalam industri, dan tidak menjamin akurasi atau kelengkapannya. Menurut hukum dan peraturan yang relevan dan peraturan situs web ini, unit atau individu yang membeli barang terkait harus memperoleh kualifikasi dan kondisi kualifikasi yang valid.
